KSP-2000
For the production of MESH up to a width of 2000 mm.
KSP-2000 production line (it is possible to produce mesh up to 2000 mm wide with 50 mm pitch or more).
KSP-2000 production line is designed for the production of composite mesh using glass and basalt roving.
1) Advantages of equipment:
- Equipment is used for the production of twisted mesh;
- Mesh cell is formed as follows: transverse bar (horizontal bar) passes through the longitudinal bars, which are subsequently twisted. Due to this process, the connection is stronger than the conventional lap joint. An important difference of this line is that the transverse bar (horizontal bar) is produced immediately on the same line and is automatically fed during manufacturing of the mesh;
- It is easy to form cell sizes (50x70, 50x120, 100x50 mm) by simply pressing a button on the touchpad on the control panel. Longitudinal cell sizes have a pitch of 50 mm. Transverse cell size starts from 50 mm to 55, 60, 65, 90, 110 mm;
- To form bars with diameters from 2 to 8 mm;
- To produce twisted mesh with a mesh cell 50x50 or more according to the diameter of the bar:
|
Bar diameter, mm |
Minimum production capacity, m2/min |
|||
|
Cell Size 50x50mm |
Cell Size 100x100mm |
Cell size 150x150mm |
Cell Size 200x200mm |
|
|
2 |
0,9 |
1,5 |
2 |
2 |
|
3 |
0,9 |
1,5 |
2 |
2 |
|
4 |
0,9 |
1,5 |
2 |
2 |
|
5 |
0,9 |
1,4 |
2 |
2 |
|
6 |
|
1,3 |
1,9 |
1,9 |
|
7 |
|
1,3 |
1,9 |
1,9 |
|
8 |
|
1,3 |
1,8 |
1,8 |
|
10 |
|
|
|
|
KSP process line has an automatic feed of the transverse bar. That is, the bar passes simultaneously with the longitudinal bars through a parallel furnace, takes the form and becomes rigid, and after that it is fed into the formed mesh using an automatic unit. Unlike other lines, where it is first necessary to separately produce a bar in rolls (if it is a 50x50 mesh, then the number of the required transverse bars is about 10-12 km per shift). And only then it can be used for the production of mesh. This is not very convenient.
- Operating personnel, 1-2 persons.
2) Line parameters:
- Line length - 23m;
- Line width - up to 3.7 m;
- Line height - 2.5 m;
- Installed peak load power - 58 kW / h;
- Power consumption in operating mode - 25 -30 kW / h;
- Water consumption - 15 l / day (closed cycle);
- Air consumption - 150 l / h;
- Maximum mesh width - 2 m;
- Minimum mesh width - 0.2 m;
- Maximum mesh length - not limited.
3) Consumption of raw materials for the line:
|
No. |
Content |
Standard ratio |
Pilot ratio |
|
1 |
Glass Roving 2400/4800 |
75% |
80% |
|
2 |
Epoxy resin (type ED-20) |
14% |
11.2% |
|
3 |
Accelerator UPR A .01 |
1.25% |
1% |
|
4 |
Hardener IMTHPhA |
9.75% |
7.8% |
For 10 mm diameter
|
100x100 (2646 g / m2) |
75х25 |
80х20 |
Production speed |
|
Roving |
1984.5 |
2116.8 |
1.5 m2 / min |
|
Epoxy resin (type ED-20) |
370.5 |
296.4 |
|
|
Accelerator UPR A.01 |
33.08 |
26.46 |
|
|
Hardener IMTHPhA |
257.98 |
206.4 |
|
|
100x200 (1985 g / m2) |
|
|
1.75 m2 / min |
|
Roving |
1488.8 |
1588 |
|
|
Epoxy resin (type ED-20) |
277.9 |
222.3 |
|
|
Accelerator UPR A.01 |
24.8 |
19.85 |
|
|
Hardener IMTHPhA |
193.5 |
154.8 |
|
|
100x400 (1587 g / m2) |
|
|
2.0 m2 / min |
|
Roving |
1190.3 |
1269.6 |
|
|
Epoxy resin (type ED-20) |
222.2 |
177.7 |
|
|
Accelerator UPR A.01 |
19.84 |
15.9 |
|
|
Hardener IMTHPhA |
154.7 |
123.8 |
|
|
100x400 (1350 g / m2) |
|
|
2.0 m2/min |
|
Roving |
1012.5 |
1080 |
|
|
Epoxy resin (type ED-20) |
189 |
151.2 |
|
|
Accelerator UPR A.01 |
16.88 |
13.5 |
|
|
Hardener IMTHPhA |
131.6 |
105.3 |
List of equipment supplied:
- Control Panel (1 pcs);
- Roving shelf (4 pcs);
- Impregnating bath with a tensioning device (3 pcs);
- Twisting unit (1 pcs);
- Polymerization chamber (1 pcs);
- Water cooling unit (1 pcs);
- Pulling device (1 pcs);
- Cutting unit (1 pcs);
- Receiving table (1 pcs);
- Leveler (1 pcs);
- Mesh coiler, 2.0 m, automatic (1 pcs);
- Equipment data sheet (1 pcs);
- Manual (1 pcs).
Warranty period is 1 year. Units of the equipment are warranted. Consumables such as heating lamps, electric heaters, belts, automatic elements, belts and magnetic starters are not covered by the warranty; malfunctions are eliminated at the buyer's expense. The warranty is valid subject to the correct operation of the line and periodic maintenance in accordance with the rules of maintenance.
